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Process Copilot (J7)
Real-time insights, shift reviews and root-cause investigations from live plant data.
AI-POWERED INDUSTRIAL OPTIMISATION
Smarter Plants.
Smarter Plants.
Better
Decisions.
We turn industrial data into practical decisions and real-time operational insight — helping process industries reduce costs, improve quality and operate more efficiently.
−7%
Specific energy
+5%
Throughput
−58%
Fineness variability
LOW-CARBON INDUSTRY
Who we are
ARQA AI Solutions is an industrial AI company helping process industries — cement, mining, metals and chemicals — turn plant data into practical, real-time decisions. We support our customers in cutting costs, improving quality and reducing their environmental footprint, working every day towards a cleaner, low-carbon industry.
C₂H₅OH
COOH
OUR SOLUTIONS
From insights to autonomous process control
A practical suite of AI solutions for process industries.
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Process Optimiser (J28)
Optimisation of mills and process units, with decision support for operators and engineers.
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Clinker Optimiser
Precalciner optimisation targeting better TSR, lower energy use and more stable operation.
BUILT FOR PROCESS INDUSTRIES
Optimising the industries that build our world
Cement
Kilns · Mills · Precalciners
Kilns · Mills · Precalciners
Mining
Grinding · Flotation
Grinding · Flotation
Metals
Smelting · Refining
Smelting · Refining
Chemicals
Reactors · Separation
Reactors · Separation
CEMENT INDUSTRY
Maximise TSR. Reduce SHC.
Optimise production, quality and energy performance with real-time AI decision support.
Real Impact
Lower CO₂
up to 20%
Energy savings
up to 8%
Higher throughput
up to 6%
Better stability
up to 60%
DEPLOYMENT ROADMAP
From discovery to AI autonomy
A structured path from plant data to production-scale optimisation.
01 · Discovery
Site visit, data collection, process and quality discovery,
solution design.
02 · Pilot
Data connection, integration tests, model build,
deployment and evaluation.
03 · Scale-up
Scale across mills or kilns and train teams
for solution ownership.
04 · Autonomy
AI maintenance, continuous improvement and
autonomous optimisation.
A MISSION THAT MATTERS
A mission that matters
The industries we serve are essential. But the emissions they produce threaten the future of our planet. Since day one, we've built frontier AI to cut emissions and shore up industrial resilience.
Arqa Solutions provided the hands on process expertise needed to work in such complex environment as cement process. They were continuously monitoring kiln stability and fuel consumption during live testing and trained our team to own the system. Our interaction with Arqa solutions made our team understand they were collaborating with a solution provider who actually care about the mission which created the buy-in we needed to achieve significant success.
— Arqa Solution Plant Champions
GET IN TOUCH
Let's talk about your plant
Reach the right team directly.
Ready to optimise your plant?
Let's build a smarter, more sustainable future — together.